HOME>SN100C WORLD>Customer Feedback>[CASE10] CHUBU HIGH TECHNOLOGY SERVICE

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[CASE10] CHUBU HIGH TECHNOLOGY SERVICE
The use of Nihon Superior's lead-free Sn-Cu-Ni solder SN100C is rapidly expanding and producing successful results.
In addition to having a joint reliability at least as good as that of  conventional tin-lead eutectic solder, SN100C ensures that joints have a bright, smooth finish. Also, since it does not contain precious metals, and therefore offers cost benefits, it has a wide range of applications.
Efforts to introduce lead-free materials in the electronics industries in Japan and abroad have been increasing at fever pitch. In this 10th installment in our series on SN100C users, we spoke with Chubu High Technology Service (Toyokawa City, Aichi Prefecture), a company that uses SN100C for computer circuit boards.
A Leader in Lead-Free Computer Circuit Boards Also Offers Evaluation Contracting
Interviewed by Nikkan Kogyo Shimbun
A notebook PC and its lead-free soldered circuit board.
  A notebook PC and its lead-free soldered circuit board.
 
Chubu High Technology Service is a wholly-owned subsidiary of Hitachi Ltd. Its headquarters are located at Hitachi's Toyokawa plant, the production center for Hitachi computers and servers. The company oversees manufacturing activities ranging from production planning to materials procurement, production, and quality assurance.

Hitachi was the first in the industry to partially introduce lead-free solder on the circuit boards of its notebook computer, FLORA220CX, in February 1999. They introduced a lead-free reflow process for their 220FX circuit boards in April 2000, and then introduced SN100C into their wave soldering process in September that same year. Lead-containing solder has been completely eliminated from the printed circuit boards used in all of the new models produced at the Toyokawa plant since March 2002. Also not able is the company's simultaneous elimination of halogen-based laminate materials in its efforts to prevent the production of dioxins during disposal and incineration of scrapped electronic equipment.

The 220FX motherboard has 1,000 surface mount components and 10 inserted components. The surface mount components are reflowed using an Sn-Ag-Cu solder, while SN100C is used for the inserted components.

"SN100C was selected not only for its cost and joint reliability, but also because it does not suffer surface finish defects such  as wrinkling," says PK Center Manufacturing Engineer Group representative of Chubu Hi-Tech Service. This group is currently expanding its range of applications beyond computers into other products with wave soldered boards.

Meanwhile, Chubu High Tech is hoping to share its lead-free know-how with other companies by offering a unique SN100C solder evaluation contracting service. Its menu of support services for other companies includes the trial production of large printed circuit boards, production services on small-quantity and larger projects, and mounting design. Chubu High Tech is increasing its contracting experience by performing services for manufacturers of business machines and machine tools in the Chubu region.


Interviewed by The Nikkan Kogyo Shimbun, Ltd.
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